Rotax 582, Rotax 582 hard starting, reasons a Rotax 582 aircraft may be hard to start.

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886 080  
Single Phase Regulator
Used on 377/447/503/532 with points ignition Wiring Diagram

264 870
Phase Regulator recommended for 503/582 DCDI Wiring Diagram

 

Rotax 582 hard starting

I have an RX 550 Beaver with a new Blue head Rotax 582.  I can't get it to start first thing each day, without boosting it from my car, especially after it has not been run for two or three weeks.

The battery is a motorcycle battery, with a 14 amp hour rating. If I put the battery on charge overnight it starts okay, or if I have started the engine and fly for an hour or so it starts okay, but still won't start the next day.

The engine turns over at about 400 rpm. When I pull the plugs out it turns over faster but the spark seems really weak. I have tried priming the engine but that only seems to flood it out. The carbs have been set, compression checked.

Anything you could suggest?

Suggestions

There are a number of potential problems here. The first is that 400 rpm is not really enough to get a cold 582 fired up, you really need 600 rpm or higher. So I would suggest a minimum of 17 amp hour battery.

The spark plug gap should be .015 to .019 thou. many owners simply install the plugs without setting them, most spark plugs out of the box are set to .025 to .035 thou for car applications. Set the plugs to .015 and let them wear out to .019.

Spark on the Ducati ignition engines is very difficult to see. When checking spark on an engine during the day I normally have to cover myself and the engine compartment with my jacket or a blanket to make it dark enough to verify a good spark.

I would also check your regulator rectifier to see if it is functioning properly since the system appears to be draining over a period of time. This can be caused by a faulty regulator, a shorted battery cell, or a battery low on fluid.

If your battery is regularly low on water it is an indication that your regulator rectifier is overcharging the battery. The Rotax 582 should be using the larger finned regulator  rectifier (Rotax #264 870), not the smaller boxed shaped (Rotax #866 080).

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