Rotax 912, Rotax 912 rectifier, Rotax 912 regulator rectifier failure.

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Bottom side of burned out rectifier (left) with the type of rectifier identified in a top view (right).

Dealing with Smoke in the Cockpit

Occasionally an ultralight or advanced ultralight pilot may be confronted with unexpected smoke in the cockpit. If the smoke has an acrid smell and other characteristics of an electrical fire, the problem may be the rectifier/voltage regulator self-destructing.

This component is found in most ultralight or advanced ultralight aircraft equipped with Rotax engines. It does not have a service life so may be just getting old when it fails or it could be a faulty unit.

The pilot in this instance reported considerable acrid smoke but found no need for panic. He correctly assessed the problem, returned to the airport and landed the aircraft safely after the unit burned itself out, as shown in the photos.

This can also be caused by the wires going into the red outlet connector shorting across

 

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