Rotax 582 - Rotax aircraft engine rebuilding manual for the 582 Rotax  engine - parts required.

Rebuilding manual for the 582 Rotax aircraft engines.

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Rebuilding  the Rotax  582 ultralight aircraft engine.
Rotax 582 crankshaft, bearings, pistons
Rotax 582 oil tank and ignition parts
Rotax 582 rotary valve shaft and water pump parts
Rotax 582 magneto, ignition and generator parts
Rotax 582 pistons, cylinders, and top end parts

Rotax 582 engine rebuild parts


Electronic box assembly
3-6      965 423

7-9      965 424

 

 
 

 


NGK Spark BR8ES plugs 

The proper spark plug for use in most of the Rotax engines is the NGK B8ES, or other brand name equivalent, (Champion spark plugs are not recommended, nor are they factory authorized for ultralight use.)

If using a spark plug with an BR in its heading, (usually used for ignition noise suppression) such as NGK BR8ES, a resistor cap should not be used. This is because of the double resistance supplied when using both a resistor plug and resistor cap. It is advisable with engines running in the inverted position to use a spark plug with an extended electrode. This aids in stopping spark plug fowling. Look for a BP in its heading (NGK BP 8ES).

When removing or installing the spark plug cap make sure that the cap is turned, in the rotation necessary to tighten the screw on cap on top of the spark plug, otherwise the improper removal of the cap results in the backing off of the screw on cap and the possible loss of spark to the engine, when the spark plug cap falls off. Also see resistor plugs vs. resistor caps!

The recommended gap on the spark plugs is .015 to .019  of an inch. These plugs are capable of running for over 20 hours trouble free on a points and condenser engine and up to 50 hours trouble free on a dual CDI ignition engine (if proper fuel and oil are used and the engine is in proper tune). They should be checked on a regular basis however, and replaced at the first sign of a miss or after severe flooding of the engine.

If using a cylinder head temp gauge, removal of the ring on the bottom of the spark plug is recommended, since the gauge sending unit replaces it. (Cylinder head temperatures should range in the 300 to 400 degree F range.)

In practice, a properly tuned engine should show a nice chocolate, or brown color on the spark plug, white indicates an engine running hot, while black indicates one running to rich. Any sign of aluminum on the spark plug indicates a problem of a very serious nature, and requires your immediate attention!
Also see "How to read your spark plugs"

 

Special box of 10 NGK BR8ES spark plugs $22.50

Spark plugs - 2 Required B8ES NGK, replace as necessary, if found damaged, worn or defective. Spark plug gap .015
 
NGK B8ES standard NGK B8EV gold palladium
NGK BR8ES resistor NGK BP8ES extended tip
Resistor vs. - non resistor plugs Plugs shielding
Ignition shielding Strobe noise

Rings
Top ring 2 required

 
 

Bottom ring - 2 required writing on top side of ring.

 
 


Pistons -  2 required when ordering pistons rings come with pistons.

 
 

Diagnosing piston failure  

582 - Bing carb  intake sockets 2 required. Replace as necessary if found to be damaged, worn, cracking or rotted. 867 696

 

Carb update  

Rotax 582 Seal and Gasket set
All seals and gaskets necessary to rebuild 1 Rotax ultralight engine.
886 230

 
$

 



Click on diagram for larger view of parts


Click on picture for larger view of parts list

582 rotary valve shaft
937 962

 
 

582 rotary valve shaft seals 2 required if gasket set not purchased
850 710

 
 

Rotary valve shaft gear 935 730

 
 

Rotary valve shaft cir clip 845 160

 
 

Rotary valve shaft spring 938 810

 

Rotary valve shaft advisory  

Wrist pin bearing  2 required
Replace as necessary if found to be damaged or worn.  Part# 832 320

 

 


582 Rotax crankshaft Recommended replacement at 300 hours 887 051

 
 


FREE labour on Rotax engine rebuilds!
That's right NO labour charge on a complete
Rotax aircraft engine rebuild!
YOU save over $600.00 CDN!!!!

 

Here is an example of a complete engine rebuild in Canadian funds:
A 582 at 300 hours, provision 8 gear box, dual ignition would require:
 
2 - 832 320 cageless wrist pin bearings    
2 - 945-735 circlips    
2 - 215-235 bottom rings    
2 - 915 -820 top rings    
1 - 994 864 gasket set    
1 - 996 441 crankshaft (new)    
Shop supplies    
Shipping for crankshaft    
Total*
Other parts may be required, depending on condition of engine components!
   

U.S. prices approximately 35 to 45% less. Click here for conversion rate!

 


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